Prototype PCB Assembly Manufacturer
- Fast Turn 1-2 weeks
- Factory Price
- ISO 9001 Quality Management
Prototype PCB Assembly plays a vital role in the development of electronic products. Through PCBA prototype, the feasibility and performance of the circuit board design can be verified, and possible problems in the design can be discovered and corrected in a timely manner, thereby avoiding quality problems after mass production. In addition, the prototype process is also a key stage for optimizing details such as component selection and PCB layout, providing our customers with intuitive samples, which is helpful for market promotion and sales.
PCBbee's Prototype PCB Assembly Process
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Demand Analysis and Communication PCBbee's customer support will communicate with our clients carefully. Customers need to provide detailed product requirements, including circuit board materials, component types and quantities, soldering methods, etc. Both parties need to communicate in depth to ensure that key indicators such as product functions, performance, and cost can meet customer needs. We will not disclose customers files to any third parties.
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PCB Production This step includes processes such as pcb material cutting, drilling, electroplating, and testing, PCBbee will make sure that the parameters are strictly controlled to ensure blank PCB' s quality and accuracy.
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Component Procurement and Inspection At the same time as PCB production, the BOM component procurement is carried out. We always purchase the part numbers and suppliers specified in your BOM. We never use replacement components without your authorization. Our components procurement department conducts strict warehousing inspection to ensure that the components meet the standards and pass performance testing and reliability evaluation.
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SMT Assembly After the component procurement is completed, SMT assembly process is carried out. PCBbee's automated PCBA production line precisely mounts components onto the PCB, achieving high efficiency, high precision and high reliability.
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Through Hole Assembly After the SMT assembly processing is completed, the through hole components soldering work is carried out. Different soldering methods may be used, such as wave soldering, manual soldering, etc. Our solder workers are trained frequently, having proficient operational experience. Cleaning and inspection are followed after soldering.
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Testing After the SMT and THT assembly is completed, the AOI testing, X ray testing, functional testing and aging test are carried out. We will verify whether the product meets the design requirements and evaluate long-term stability and reliability.
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Packaging and Delivery Finally, the PCBA will be packaged and protected to ensure that it is not damaged during transportation and storage. After the quantity is counted and the quality is reviewed, the prototype PCBA boards will be delivered to our customers via DHL/FedEx/UPS express within 3 days.
Our entire process of prototype PCB assembly service includes multiple links such as demand analysis and communication, PCB production, component procurement and inspection, SMT assembly processing, post soldering, functional testing and aging test, packaging and delivery. We have a professional team and advanced equipment to ensure the quality and efficiency of PCBA boards. PCBbee is a reliable prototype PCB assembly service manufacturer, and have technical strength and quality management system to ensure that you get satisfactory prototype PCBA board. Contact us for your prototype project now.
* PCBbee's PCBA Prototyping Advantages
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Professional team and technical support: We have an experienced professional team and provide all-round technical support to ensure that the pcb prototype and assembly process is accurate and error-free.
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Advanced equipment and efficient production: We are equipped with advanced pcba production equipments to improve the accuracy and efficiency of pcba prototyping and shorten the product development cycle.
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Strict quality control: We have established a complete quality control system to ensure the stable and reliable quality of prototype PCB assembly products and reduce the production error rate.
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Flexible customization and rapid response: We provide flexible design customization services, respond quickly to customer needs, and meet personalized customization needs.
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Cost optimization and risk reduction: We discover problems in advance through PCBA prototyping, optimize production processes, and reduce production costs and risks of large-scale production.
In summary, our prototype PCB assembly service advantages lie in professional teams, advanced equipment, strict quality control, flexible customization and cost optimization, which together constitute our core competitiveness in the market.
Please send your Gerber file & BOM list to service@pcbbee.com to get a free quotation now.
